Warehouse Floor Construction

Heavy-duty warehouse floors, distribution center slabs, and logistics facility concrete flooring systems.

Specialized warehouse floor construction delivers super-flat, heavy-duty concrete floors engineered for modern distribution, e-commerce fulfillment, and logistics operations throughout Denton and North Texas. Our warehouse flooring services install laser-screeded concrete floors meeting strict flatness tolerances (FF/FL numbers) required for high-bay racking systems, automated material handling, robotic operations, and narrow-aisle forklifts. We specialize in precision floor construction for warehouses ranging from 50,000 to 1,000,000+ square feet serving diverse applications including distribution centers, cold storage facilities, fulfillment centers, third-party logistics, and industrial warehousing. Warehouse floor construction requires specialized expertise: laser-guided screeding equipment maintains precise flatness specifications, proper joint design prevents random cracking while accommodating thermal movement, heavy reinforcement supports racking loads and constant forklift traffic, and quality concrete mixes provide long-term durability under demanding conditions. We install floors meeting specific FF/FL requirements: FF60/FL50 for conventional forklifts, FF70/FL55 for narrow-aisle equipment, FF85/FL70 for very narrow aisle (VNA) operations. Higher numbers represent flatter floors enabling taller racking, faster forklift speeds, and more efficient warehouse operations. Our construction process includes comprehensive subgrade preparation and compaction, vapor barrier installation for moisture control, strategic reinforcement placement, precision laser screed placement, proper joint sawing and sealing, and final surface treatment (polishing, sealing, or coating as specified). We work closely with warehouse operators, racking engineers, material handling consultants, and developers to design and install floors that optimize warehouse efficiency, maximize cubic storage, and provide decades of maintenance-free service. The North Texas logistics boom creates constant demand for quality warehouse floors that enable competitive operations in one of America's fastest-growing distribution markets.

Applications

Distribution and fulfillment centers
E-commerce warehouse facilities
Third-party logistics (3PL) operations
Cold storage and refrigerated warehouses
Automotive parts distribution
Food and beverage distribution
General industrial warehousing
High-bay racking facilities

Project Timeline

Warehouse floor construction timelines vary by size: 100,000 sq ft typically requires 7-10 days placement plus 7-14 days curing; 200,000 sq ft needs 12-18 days placement plus curing; 500,000+ sq ft may involve multiple pour crews working simultaneously over 4-8 weeks. Concrete requires minimum 7 days cure before racking installation, 14+ days for heavy loads. Polishing or coating adds 3-10 days depending on size and system. Fast-track schedules possible with proper planning and resources.

Technical Specifications

Floor flatness: FF60/FL50 (conventional) to FF85+/FL70+ (very narrow aisle VNA)
Typical slab thickness: 6-8 inches for standard warehousing, 8-10 inches for heavy racking
Concrete strength: 4,000-5,000 PSI minimum
Reinforcement: Rebar grid (#4 or #5 at 18-24 inch spacing) or structural fiber (typical 3-5 lbs/cy)
Joint spacing: 30-50 feet depending on design requirements
Vapor barrier: 15-mil polyethylene minimum under all slabs
Subgrade: Compacted aggregate base, minimum 4-6 inches
Surface finish: Trowel finish, hardener, polishing, or coating as specified
Equipment: Laser screed for precision flatness control

Denton Area Considerations

North Texas serves as a major national logistics hub with explosive warehouse development driven by e-commerce growth and central U.S. geography. The DFW market demands high-quality warehouse floors meeting modern FF/FL specifications to remain competitive. Local expansive clay soils require careful subgrade preparation and moisture control. Temperature extremes necessitate proper joint design and quality concrete mixes. The region's rapid construction pace and tight labor market make experienced warehouse flooring contractors essential for on-time, on-spec delivery.

Frequently Asked Questions

Featured Projects

E-Commerce Fulfillment Center Floor

Installed 625,000 square feet of super-flat warehouse flooring (FF75/FL60) for major e-commerce fulfillment center using multiple laser screed crews working simultaneously.

Results:

Achieved specified flatness enabling 40-foot-high racking and narrow-aisle forklifts throughout facility. Completed concrete placement in 28 days despite project size and aggressive schedule. Client reports excellent floor performance with zero structural issues and flatness enabling maximum storage density. Floor supported full operational capacity from day one.

Cold Storage Warehouse Expansion

Constructed 180,000 square feet of insulated warehouse flooring for refrigerated distribution facility including specialized insulation system and cold-storage-rated concrete mix.

Results:

Delivered floor system handling -10°F operating temperatures while supporting heavy racking loads. Special concrete mix and curing procedures ensured strength development despite cold conditions. Facility reports zero floor cracking or frost heave issues after 3 years operation. Floor flatness enables efficient forklift operations in tight cold storage environment.

3PL Distribution Center Polished Floor

Installed and polished 285,000 square feet of warehouse flooring (FF70/FL55) with high-gloss polished finish for third-party logistics facility requiring clean, bright environment.

Results:

Super-flat floor enables tall racking while polished surface eliminates concrete dusting and maximizes lighting efficiency. Client reports 40% improvement in light reflectivity reducing energy costs. Polished surface requires minimal maintenance compared to previous sealed concrete facilities. Floor receives constant positive feedback from customers touring the facility.

Why Choose Us for Warehouse Floor Construction?

20+ Years Experience

Proven expertise in commercial concrete construction

Licensed & Insured

Fully licensed, bonded, and insured for your protection

On-Time Delivery

Projects completed on schedule and within budget

Quality Guarantee

Premium materials and expert craftsmanship guaranteed

Get Started Today

Free consultation and quote for your commercial concrete project.

Business Hours:
Mon-Fri: 7:00 AM - 6:00 PM
Sat: 8:00 AM - 2:00 PM

Service Areas

We provide warehouse floor construction services throughout Denton and surrounding areas:

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